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Project · Manufacturing

A 30-metre stack for Motherson’s 2000 kVA set

ClientMotherson
LocationChakan, Pune district
Capacity30 m stack
ScopeTurnkey exhaust stack for the plant’s own 2000 kVA set

The brief

A global auto-component manufacturer shifted its own 2000 kVA DG set to its Chakan plant — and needed the exhaust infrastructure that makes a machine of that class compliant at its new home. Power Solutions was contracted for the 30-metre stack: engineering, fabrication, erection and statutory fittings, delivered around a running plant.

What made it hard

  • A 2000 kVA class machine — exhaust at industrial scale, engineered to statutory height
  • The set was the plant’s own, relocated from another site — the stack had to fit an existing machine, not a new supply
  • Fabrication and erection around a running plant’s operations and safety protocols

What we did

  1. 130-metre structural exhaust stack engineered, fabricated and erected
  2. 2Supports and statutory fittings, integrated with the relocated 2000 kVA set
  3. 3Handover with documentation

From the site

Unretouched photographs from our own site record of this job.

A 30 metre lattice stack being erected by mobile crane beside a DG set at Chakan
The 30-metre lattice stack going up by crane beside the DG yard at Chakan.
Lower section of a 30 metre stack with inspection platform, DG set alongside
Lower section erected — inspection platform and ladder in place.
Lattice stack sections laid out during ground fabrication outside the plant building
Stack sections fabricated complete on the ground outside the plant.
Gusset stiffener plates laid out during ground fabrication of stack sections
Gusset stiffener plates laid out during ground fabrication.
Welder working on top of a horizontal lattice stack truss during ground assembly
Welding the truss during ground assembly — the column stands up already complete.
30 m exhaust stack, engineered and erected
2000 kVA — the plant’s set it serves
1 contract, fabrication to handover

Services used

Reply within 4 working hours. Engineered offer within 24 hours.