Industries · Pharma & Healthcare
Power where a dip is a batch loss
For a leading vaccine manufacturer we didn’t quote a genset — we wrote the analysis comparing their two ageing sets against one right-sized unit. That is how this sector deserves to be served.
Where it hurts
Validated environments
HVAC and cleanroom pressure cascades cannot ride through a changeover glitch. Power design is part of the validation envelope.
Batch-loss economics
A power event that costs a batch costs lakhs — the genset is insurance, and it must be sized and maintained like it.
Compliance stacking
CPCB IV+ on new sets, RECD circulars on old ones, noise norms, stack heights — pharma sites carry them all at once.
Typical configurations
| Facility type | Typical rating | Notes |
|---|---|---|
| Clinic / diagnostics | 25–82.5 kVA | Life-safety plus imaging equipment inrush |
| Hospital | 125–500 kVA | No-break coordination with UPS, lifts, OT loads |
| Pharma plant | 400–1250 kVA | Process HVAC, consultative sizing, N+1 |
Served in this sector
Names, not adjectives.
- Serum Institute of India — consultative generator replacement analysis
- Johnson & Johnson site (via JLL) — RECD retrofit evaluation
Our consultative work in this sector includes a full replacement analysis for Serum Institute of India — maintenance cost and fuel-efficiency compared across options — and RECD retrofit evaluation with certified vendors for a J&J facility.
Pharma & Healthcare, answered
Frequently asked questions
Can you advise whether to replace or consolidate old DG sets?
Yes — that is exactly the analysis we prepared for Serum Institute of India: two ageing sets (250 and 62.5 kVA) compared against a single 400 kVA unit on maintenance cost and fuel efficiency, with a written recommendation. Engineering first, quotation second.
Do you handle emission compliance for pharma sites?
Yes — CPCB IV+ supply for new sets, and RECD retrofit evaluation for existing ones with CPCB-certified vendors, as done for a Johnson & Johnson facility. Maharashtra sites also fall under MPCB’s state RECD circular, which we assess site by site.
Can DG changeover work with a validated HVAC system?
It must — AMF timing, load-step sequencing and UPS bridging are engineered around the pressure cascade and equipment inrush, then proven in a witnessed load test before handover.
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